Best Practices for Managing Supply Chain Disruption Risk in Manufacturing

Best Practices for Managing Supply Chain Disruption Risk in Manufacturing

In today’s interconnected global economy, manufacturing supply chains face constant threats, ranging from geopolitical conflicts and natural disasters to material shortages and cyber-attacks. Building a resilient and agile supply chain is no longer a luxury but a fundamental requirement for business continuity and sustained profitability. Managing supply chain disruption risk in manufacturing requires a proactive, multi-faceted approach.

1. Enhance Visibility and Risk Assessment

The first step toward resilience is knowing your supply chain intimately—not just your immediate (Tier 1) suppliers, but their suppliers (Tier 2 and beyond) as well.

  • Multi-Tier Mapping: Go beyond Tier 1. Use technology and supplier questionnaires to map out your entire supply chain, identifying the source of critical components and raw materials. Disruptions often originate at sub-tier levels that are otherwise invisible.
  • Comprehensive Risk Assessment: Conduct regular, detailed risk assessments. Pinpoint specific vulnerabilities, such as:
    • Single Points of Failure (SPOFs): Reliance on one supplier, one geographic
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Limitations of Using ROI for Long-Term Project Decisions

Limitations of Using ROI for Long-Term Project Decisions

Return on Investment (ROI) is a fundamental and easily understood financial metric, providing a simple ratio of net gain to total cost. While excellent for comparing short-term, low-risk, and straightforward investments, its simplicity becomes a major drawback when evaluating long-term project decisions like major infrastructure upgrades, R&D initiatives, or complex digital transformations.

Relying solely on ROI for long-term capital budgeting can lead to skewed project comparisons and poor strategic choices because it ignores three critical financial realities: the time value of money, the project’s risk profile, and non-financial benefits.

1. The Time Value of Money (TVM) is Ignored

The most significant limitation of the basic ROI formula for long-term projects is its failure to account for the time value of money (TVM). A dollar received today is worth more than a dollar received five years from now due to factors like inflation and the opportunity to invest the money …

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